Double location gear quenching equipment | high frequency induction quenching machine tool

The double-station gear quenching equipment is mainly composed of three parts: quenching machine tool, medium frequency power supply (high frequency power supply, super audio power supply, ultra-high frequency power supply), and cooling device; Among them, the high-frequency quenching machine tool is composed of the bed, the upper and lower clamping mechanism, the clamping rotation mechanism, the quenching transformer and the resonant groove circuit, the cooling system, the quenching liquid circulation system, the electrical control system, etc., the quenching machine tool is generally a single station (double-station quenching machine can be used when the workpiece is small); Quenching machine tool from the structure of vertical and horizontal two categories, users can choose quenching machine according to the quenching process, for special parts or special process, according to the heating process requirements design and manufacture special quenching machine tool.
Double station gear quenching equipment adopts horizontal structure, quenching process for parts rotation, transformer moving continuous quenching, two sets of V-shaped roller bearings in the middle, used to support parts, when the inductor moves to the support position, the electric support automatically descends, when the inductor passes through the electric support automatically rises to the original position. It can meet the quenching requirements such as long quenching parts and heavy weight. In order to adapt to the support of parts of different diameters, the height position of the V-shaped support can be adjusted electrically, and the lifting position is controlled by the stroke switch. It has the functions of continuous quenching, simultaneous quenching, segmented continuous quenching, segmented simultaneous quenching and so on;
The CNC system or PLC and frequency conversion speed regulation system are used to realize workpiece positioning and scanning, and the PLC is connected to the power supply to realize fully automated production;
Touch screen, no programming, easy to operate, real-time display, can store 126 programs;
Small size, light weight, easy maintenance, according to customer needs, tailor-made semi-automatic/automatic high-frequency quenching machine tools.

◆ CNC system control; ◆ Stepper motor drive; ◆ Ball screw transmission; ◆ Cylindrical linear guide rail guidance, ball slider sliding; ◆ AC speed control motor drives sprocket chain, light bar to rotate the workpiece; ◆ AC geared motor drives lead screw, lead screw is top lifting; ◆ Solenoid valve controls water spray; ◆ Equipped with control heating equipment plug; ◆ The workpiece drives the workpiece to rotate through the roller (rotational stepless speed regulation).

● Suitable for quenching and tempering of various workpieces, such as induction hardening of shafts, gears, guide rails, discs, pins, and other parts;